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Automotive Solutions

As vehicle technology continues to advance, automotive manufacturing is becoming increasingly automated, connected, and quality-driven. From electric vehicle battery production to sophisticated electronic systems and precision-molded components, manufacturers face growing demands for consistent quality, contamination control, and process reliability.

Electrostatic charge can impact product quality at nearly every stage of automotive manufacturing. Uncontrolled static can attract contaminants, interfere with automated processes, damage sensitive electronic components, and contribute to production defects. Effective static control helps improve product quality, increase production efficiency, reduce waste, and support reliable, traceable manufacturing processes.

Automotive Manufacturing Applications

  • EV Battery Manufacturing
    • Control static during battery cell, module, and pack assembly to minimize contamination, protect sensitive components, and improve production reliability for electric vehicle batteries.
  • Plastic Parts Molding
    • Neutralize static on molded plastic components such as dashboards, instrument panels, center consoles, door panels, bumper covers, grilles, and trim pieces to reduce dust attraction and improve downstream processing.
  • Precision Milling & Machining
    • Reduce static on machined metal and composite components, including housings, brackets, structural parts, and powertrain components, helping prevent debris buildup and improve part cleanliness before assembly.
  • Painting & Coating Preparation
    • Remove dust and contaminants from body panels, bumper fascias, mirror housings, spoilers, and other painted components prior to coating, resulting in improved finish quality and fewer paint defects.
  • Interior Trim Assembly
    • Eliminate static on interior components such as dashboard assemblies, door panels, center consoles, headliners, pillars, and decorative trim to reduce contamination and simplify automated handling and assembly.
  • Electronic Assembly
    • Protect electrostatic-sensitive components including infotainment displays, digital instrument clusters, touch panels, printed circuit boards (PCBs), sensors, camera modules, and electronic control units (ECUs) from electrostatic discharge (ESD) during manufacturing and assembly.

Whether protecting sensitive electronics, improving paint quality, or reducing contamination throughout production, Simco-Ion helps automotive manufacturers optimize processes while meeting today's demanding quality standards and preparing for the manufacturing challenges of tomorrow.

IQ Power Static Neutralizing System

The IQ Power Static Neutralizing System is an unparalleled lineup engineered with the technology that brings complete monitoring intelligence with a user friendly interface. The system provides the highest performance available with versatile, innovative configuration and simple installation options.

Designed for use in rugged industrial applications and leveraging many patented features, the IQ Power with Sensor Technology provides exceptional ionization performance. Configurable parameters allow the user to understand, monitor and control their static neutralization challenges.

This fully integrated system makes installation a snap. No complicated software to install or maintain. 

Balance control modes allow the user to optimize the system to suit their application. The patented Auto-Tune mode optimizes the system through live reading of current web conditions.  Fixed mode offers optimization through average web conditions,  Manual mode allows users to adjust output settings, and Closed-Loop feed back (CLFB) mode where the sensor bar directly controls output.  Pulse mode allows for adjustment of the pulse time and pulse overlap and is available with the IQ Easy LP bar, providing static neutralization at moderate distance in stationarey and slow-moving environments.

The full IQ Power system includes: