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Static Control Solutions For Plastic Applications

In the plastics industry static charge can cause machines to jam, parts to stick to each other, and contamination which can increase product defects that waste time and money. Materials are becoming increasingly thin and sensitive, while processes are becoming faster and more lean. Ensuring your process runs smoothly is becoming critical to guarantee your customers get a quality product. Simco-Ion solves problems for a variety of plastics applications by offering custom static control, contamination control, and web cleaning solutions. Our products are ideal for many plastic applications including:

  • Laminating
  • Blow molding
  • Film extrusion
  • Thermoforming
  • In-mold labeling
  • Injection molding 
  • Chill roller pinning 
  • Trim collection coating

IQ Easy Sensor Bar

The IQ Easy Sensor bar is an active multi-point sensor bar that offers real time, calibrated, digital stand-alone monitoring of neutralizing or charging applications.  The unique design allows for various configurations, giving you the ability to position the sensors across the target to receive a complete picture of any electrostatic issues.

When you pair with the IQ Easy static neutralizing bar or IQ Power BPS Power Supply, it creates a true closed-loop static solution based on Simco-ion’s multiple patented features. This means the sensor bar is reading the downstream charge and the ionization being produced from the static neutralizing bar will adjust as needed in real time to ensure you are receiving the lowest possible residual charge.

Features and Benefits

  • Full web width charge monitoring
  • Use in static elimanation or charging applications
  • Configurable to mount up to 10" from the target
  • Air purge for optimal cleanliness and accuracy
  • User selectable specific sensor for closed-loop feedback


Working Distance Max. 10" (250mm)
Housing Material Fiberglass reinforced polyester, conductive polyamide
Cable Low voltage cable
Connector Standard M12
Weight 0.9 lb/ft (1.3kg/m)
Operating Temp. 122°F (50°C) max.
Approval / Protection Classification RoHs
Power Supply IQ Power Control Station