Phone: 215-822-6401 | Toll Free: 800-203-3419

Automotive Industry 

As vehicle technology continues to advance, automotive manufacturing is becoming increasingly automated, connected, and quality-driven. From electric vehicle battery production to sophisticated electronic systems and precision-molded components, manufacturers face growing demands for consistent quality, contamination control, and process reliability.

Electrostatic charge can impact product quality at nearly every stage of automotive manufacturing. Uncontrolled static can attract contaminants, interfere with automated processes, damage sensitive electronic components, and contribute to production defects. Effective static control helps improve product quality, increase production efficiency, reduce waste, and support reliable, traceable manufacturing processes.

Automotive Manufacturing Applications

  • EV Battery Manufacturing
    • Control static during battery cell, module, and pack assembly to minimize contamination, protect sensitive components, and improve production reliability for electric vehicle batteries.
  • Plastic Parts Molding
    • Neutralize static on molded plastic components such as dashboards, instrument panels, center consoles, door panels, bumper covers, grilles, and trim pieces to reduce dust attraction and improve downstream processing.
  • Precision Milling & Machining
    • Reduce static on machined metal and composite components, including housings, brackets, structural parts, and powertrain components, helping prevent debris buildup and improve part cleanliness before assembly.
  • Painting & Coating Preparation
    • Remove dust and contaminants from body panels, bumper fascias, mirror housings, spoilers, and other painted components prior to coating, resulting in improved finish quality and fewer paint defects.
  • Interior Trim Assembly
    • Eliminate static on interior components such as dashboard assemblies, door panels, center consoles, headliners, pillars, and decorative trim to reduce contamination and simplify automated handling and assembly.
  • Electronic Assembly
    • Protect electrostatic-sensitive components including infotainment displays, digital instrument clusters, touch panels, printed circuit boards (PCBs), sensors, camera modules, and electronic control units (ECUs) from electrostatic discharge (ESD) during manufacturing and assembly.

Whether protecting sensitive electronics, improving paint quality, or reducing contamination throughout production, Simco-Ion helps automotive manufacturers optimize processes while meeting today's demanding quality standards and preparing for the manufacturing challenges of tomorrow.

Phoenix 2.0 Ionizing Blower

Simco-Ion’s Phoenix 2.0 Ionizing Blower is a highly reliable, extended-range ionizing air blower designed for static elimination in many industrial applications. It is aerodynamically designed to efficiently cover an extended area with automatically balanced ionization for rapid static neutralization.

Features and Benefits

  • Built-in brush for easy cleaning
  • ~360-degree rotation tilt bracket for maximum mounting versatility
  • Variable fan speed control
  • Integrated Standby mode
  • Portable floor stand and framing system adapter kits available
  • Remote On/Off and alarm output
  • Universal power input

Line Voltage 100-240 VAC, 50/60 Hz
Current Draw Max 100 VAC; 2.0A; 120 VAC; 1.5A; 230 VAC; 1.0A (fan speed high)
Balance ±50V
Line Input Connector IEC320
Fuse 3.15A time delay 5x20 mm (2 required)
User Interface 5-Position Pluggable Terminal Block
Operating Environment 32-100°F [0-38°C]; 70% RH max, non-condensing (no dewing) permissible
Blower Output 230 CFM [6.4 m3/min] to 360 CFM [10.2 m3/min] (adjustable)
Air Filter 80 sq in [516 sq cm] polyurethane foam 20 PPI
Air Speed 1350 FPM @ 1 ft [6.86 m/s @ 0.3m]; 1010 FPM @ 2 ft [5.13 m/s @ 0.6m];
840 FPM @ 3 ft [4.27 m/s @ 0.9m]; 730 FPM @ 4 ft [3.71 m/s @ 1.2m](fan speed high measured at centerline)
Noise Level 62 dB @ 2 ft [0.6 m]; fan speed high
Discharge Time (typical) 0.5 sec @ 1 ft [0.3m]
1.1 sec @ 2 ft [0.6m]
1.6 sec @ 3 ft [0.9m]
2.4 sec @ 4 ft [1.2m]
3.3 sec @ 5 ft [1.5m]
4.6 sec @ 6 ft [1.8m]
6.6 sec @ 8 ft [2.4m]
9.5 sec @ 10 ft [3.0m]
(fan speed high measured at centerline; 1000V to 100V)
Enclosure Aluminum, blue epoxy powder coated
Dimension 13.00”L x 16.25”W x 7.46”H [330 x 413 x 190 mm]
Weight 16.00 lb [7.3 kg]
Certifications ETL, CE
  • 1" Diameter Post Mounting Kit

    5052150

  • PCB 5-Position Connector (for remote operations)

    5052148

  • Portable Floor Stand

    5052148