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Automotive Industry 

As vehicle technology continues to advance, automotive manufacturing is becoming increasingly automated, connected, and quality-driven. From electric vehicle battery production to sophisticated electronic systems and precision-molded components, manufacturers face growing demands for consistent quality, contamination control, and process reliability.

Electrostatic charge can impact product quality at nearly every stage of automotive manufacturing. Uncontrolled static can attract contaminants, interfere with automated processes, damage sensitive electronic components, and contribute to production defects. Effective static control helps improve product quality, increase production efficiency, reduce waste, and support reliable, traceable manufacturing processes.

Automotive Manufacturing Applications

  • EV Battery Manufacturing
    • Control static during battery cell, module, and pack assembly to minimize contamination, protect sensitive components, and improve production reliability for electric vehicle batteries.
  • Plastic Parts Molding
    • Neutralize static on molded plastic components such as dashboards, instrument panels, center consoles, door panels, bumper covers, grilles, and trim pieces to reduce dust attraction and improve downstream processing.
  • Precision Milling & Machining
    • Reduce static on machined metal and composite components, including housings, brackets, structural parts, and powertrain components, helping prevent debris buildup and improve part cleanliness before assembly.
  • Painting & Coating Preparation
    • Remove dust and contaminants from body panels, bumper fascias, mirror housings, spoilers, and other painted components prior to coating, resulting in improved finish quality and fewer paint defects.
  • Interior Trim Assembly
    • Eliminate static on interior components such as dashboard assemblies, door panels, center consoles, headliners, pillars, and decorative trim to reduce contamination and simplify automated handling and assembly.
  • Electronic Assembly
    • Protect electrostatic-sensitive components including infotainment displays, digital instrument clusters, touch panels, printed circuit boards (PCBs), sensors, camera modules, and electronic control units (ECUs) from electrostatic discharge (ESD) during manufacturing and assembly.

Whether protecting sensitive electronics, improving paint quality, or reducing contamination throughout production, Simco-Ion helps automotive manufacturers optimize processes while meeting today's demanding quality standards and preparing for the manufacturing challenges of tomorrow.

Cleanflex Easy Gun

The Cleanflex Easy ionization gun is designed with unique features to clean electrostatically charged surfaces or parts. With a 24 VDC built-in power supply, the Cleanflex Easy eliminates the need for cumbersome high voltage cables and separate power supply unit.  The full hand trigger allows for easy control of air flow without the strain to one finger.  With the specially designed opening of the nozzle, the Cleanflex Easy Gun produces a very compact air stream with lower noise and reduced air consumption when compared to other anti static guns.

Features and Benefits

  • 24 VDC input voltage and integrated ionization power unit
  • Lightweight
  • Ergonomic design
  • Full hand trigger
  • 70 degree adjustable nozzle angle
  • Safe blow-off nozzle opening
  • Low noise
  • Reduced air consumption
  • Improved blow-off force
 Power Supply  24VDC, max; 0.3A 
 Connector  M12, female, 5 pole
 Pinning  1: 24 VDC, 2: HV OK, 3: 0V/GND, 4: 24 VDC, 5: Not connected
 Compressed Air  1-7 bar, clean and free from oil
 Connection  Quick disconnect type for ø8 mm [5/16”] hose
 LED Indicators  Flashing green fast (5 Hz): Starting up
Flashing green slow (1x every 3 seconds): Stand-by (ready for operation)
Continuous green: Air pressure OK and HV ON (normal operation)
Red: Failure check wiring or contact Simco-Ion